2012-Jan-11
we will attend to the 4th IME in Kolkata from 28th to 31st Jan
Dear Sir,
Shengnuo Group is one of the leading manufacturers of beneficiation equipment in China.
Our major product-Vacuum Ceramic Disc Filter is advanced solid-liquid separation equipment used to dewater mineral slurry. It’s wildly used in the filtration process of the beneficiation of both ferrous and non-ferrous ores.
Another product we produce is Magnetic Liner that is used in the ball mill.
Details of our products and services will be available at IME2012 (The International Mining, Exploration Mineral Processing Technology& Machinery Exhibition) in Kolkata India and you are invited to our stand (H1047,Hall A) for face-to-face discussions on how we can help to solve your beneficiation problems.
Details of this event are as below:
Date: Jan 28-31, 2012
Venue: Salt Lake Stadium Ground, Kolkata, India
Booth: H1047, Hall A
We're looking forward to seeing you in India this January!
Best regards,
Ms. Lichee Gao (Project Manager)
Shengnuo Group

 

posted by nancy at 12:12 | in:
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2011-Dec-7
Structure of Magnetic Liner
The Magnetic Liner is formed by 3 parts named metal shell?Apermanent-magnetic body and elastic glue layer.
The metal shell is the main part of Magnetic Liner; its function is to protect magnetic blocks from direct impact of external force and it has enough mechanical strength and magnetoconductivity, while the surface of the shell must to have strong magnetic induction intensity. As the protection shell high alloy magnetic steel requires hardness HB=250, tensile strength b=700N/mm2, yielding pointδs=400N/mm2, shrinkage rateΦ=495, impact strength a50J/cm2. The tube liners are ***embled standard cases with a outer specification L295mm×W160mm×H55mm and cover liners are ***embled circular sector cases which determined by mill diameter.
The permanent-magnetic body is the core part of liners; it makes metal shell stick to the ball mill tube and to form a 20-30 mm protection layer which made by broken steel ***** and magnetic ore powder.
The glue layer is by using special elastic agglomerant epoxy resin to paste magnetic blocks onto metal shell tightly, due to better flexibility but also plays a buffer of materials & steel ball and magnetic blocks impact.
posted by nancy at 09:29 | in:
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2011-Oct-18
vacuum ceramic filter's advantages
VCDF is a new type of solid-liquid separation equipment which featuring high-efficiency and energy-saving and appears in the 1980s.

Under the effects of pressure difference, as the slurry penetrates filter media, particles are blocked at the surface of filter media and filter cake is formed while liquid goes through the media and drained away so as to separate solid from liquid.

Important Features of Our Vacuum Ceramic Disc Filter:
1.        High vacuum degree with maximum of -0.098Mpa, low moisture of filter cake, normally 2-4% lower than moisture of the cake by traditional filters.
2.        Low power and energy consumption, 10-20% of that of traditional filters.
3.        Clear and transparent filtrates. Solid content is normally lower than 21mg/L and filtrate can be recycled or disposed of without harm to the environment.
4.        Little pollution, environmentally friendly, safe and reliable.
5.        Cerami c Filter Plate is long service life, easily replaced and doesn’t require intensive labor work.
6.        Dewate ring cost if normally 18.8%-40.1% of that of traditional filters.
7.        Automa tic and continuous operation, low maintenance cost, high filtrate efficiency.
8.        Lower metal loss and higher metal recovery.
posted by nancy at 04:28 | in:
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2011-Sep-15
MINERAL PROCESSING
 
Particles of different minerals in a rock mass can often be separated from each other by taking advantage of the differences in the physical characteristics (hardness, shape, density, magnetic, electrostatic) or surface chemistry (flotation, settling) of the various constituents. This is usually the first step in the recovery of most valuable minerals into a commercial product.Comminution
  • Crushing
  • Grinding
  • Bond Work Index
  • Size classification
  • Screening
Flotation
  • Standard batch
  • Closed-Circuit
  • Flash flotation
  • Reverse flotation
  • Special gas media
  • Agglomeration flotation
  • Soil cleaning flotation
Gravity Concentration
  • Jigs
  • Shaking tables
  • Sluices
  • Spirals
  • Cone
  • Heavy media cones
  • Centrifugal Heavy Media separator
  • Centrifugal concentrators (Falcon and Knelson)
Magnetic Separation
  • Drum separator
  • Belt separator
  • High Gradient separator
Solid Liquid Separation
  • Standard thickening
  • Differential settling
  • Vacuum & pressure Filtration
posted by nancy at 10:21 | in:
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2011-Aug-23
vacuum ceramic filter and spare parts
Vacuum Ceramic Disc Filters are the solid-liquid separation equipment, used to dewater mineral concentrates and pelletizing feed slurries. Micro porous ceramic discs replace conventional filter cloth.
Application area:
Vacuum Ceramic Disc Filters are widely used in the beneficiation of such ore concentrates as Iron ores, Gold, Copper, Copper Sulfide, Nickel, Zinc, Lead, Molybdenum, Phosphorus, Sulfur, Quartz Sand, and Fluorite. A complete and up-to-date customers list will be provided upon request.
    &n bsp;  
The ceramic filter consists of ceramic filtering plate, rotator, slurry tank, discharge scraper, distributor, agitating device, cleaning device (including ultrasonic cleaning & acid cleaning), frame, vacuum system, pipe system, filtrate discharge system, automatic lubricating system, automatic acid-dosing system, discharge chute, valve and PLC automatic control system (can be made as remote control system).
 
Our Shengnuo Group can supply the following spare parts for vacuum ceramic filter:
Ceramic Filter Plates, Distributor Head, Ultrasonic transducer, wear resisting gasket, scraper, Filtrate Pump with piping, vacuum Pump with piping, Complete automatic acid dosing system, Feed or Distribution Valve, Agitating System such as agitator, agitator pump, agitator motor, piping, etc?B
posted by nancy at 02:11 | in:
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2011-Jul-20
Comparisons of Vacuum Ceramic Filter and Disk Filter /
 
Case study?FAnsteel Dagushan Beneficiation Plant, after renovation and expansion at 2004, its yearly concentrate output is 3.8 million tons which the second beneficiation workshop daily concentrate output is 7000 tons. For the concentrate particle size is superfine, -200 mesh takes up 94%, moisture 9.5-11%, the former installed 10 sets of 72m2 disk filters can not meet the needs of yearly pellet ore output 4 million tons lately. After second renovation, they adopts 7 sets of our 60m2 vacuum ceramic disc filters, the performances are good and they can meet production requirements completely. The comparisons to the two kinds of filters as follows: Vacuum Ceramic Disc Filter Disc Filter Spec. m2 60 72 Moisture % 7.2~7.8 9.5-11 Efficiency T/m2•H 0.8 0.8 Power Kw 58.5 222 Filtrate Density % 0.00 1.5 Filter Cloth Consumption 0.00 20 days/set Acid Consumption kg/m2 0.9kg/m2*day 0.00 Lifetime of Plate 14 months/set 0.00 Comprehensive Benefit: If the general beneficiation plant wants to keep the moisture below 8% but still use disk filter, to lower 1% moisture of iron concentrate by drying the cost of coal and other consumptions is ??10/T ; while the second workshop filtrates 2.4 million tons of iron concentrate each year by using vacuum ceramic disc filter, saves dry cost ??24,000,000 Yuan and ultrafine powder concentrate is additionally recycled 15 thousand tons each year which valued ??12,000,000 Yuan.
posted by nancy at 02:13 | in:
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2011-Jun-30
Operating costs estimates
 
The filtration of iron concentrates often used by inside drum filter, outside magnetic filter and vacuum Disc Filter, etc. In recent years, the Vacuum Ceramic Disc Filter is widely used in various types of ore beneficiation for filtering products, especially iron concentrates. Several large iron mines companies have started or been using of Vacuum Ceramic Disc Filter to filter iron ore. Because the Vacuum Ceramic Disc Filter has some unique advantages, the first is lower cake moisture, which none of above traditional filters can accomplish. The second is small installed capacity, effective energy-saving. In addition, its environmental advantages are obvious, since the filtrate water is transparent and could be recycled without further handlings. After the compare between vacuum ceramic disc filter and disc filter, we found that the operating Costs of vacuum ceramic disc filter is lower,  Cake Moisture is lower, and work efficiency is higher. &l t;/div>
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2011-Jun-6
Looking for agents worldwide
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2011-May-11
Atibir Industries Co Ltd plans to set up integrated steel plant at Bhorandiha
Atibir Industries Co Ltd plans to set up integrated steel plant at Bhorandiha in Udanabad in Giridh district in Jharkhand with an investment of Rs. 14, 359.8 million. The project involves setting up of blast furnace (600,000 tpa), sinter plant (680,000 tpa), pellet plant (300,000 tpa), hard coke, oxygen plant and a rolling mill (600,000 tpa). Land required for the project is approximately 106 acres. The unit will consume Sinter, Pellets, Coke, Coal for MBF, Iron ore fines, limestone, dolomite, quartzite and coke breeze for Sinter Plant, Iron ore fines, Limestone, coke breeze, bentonite for Pellet Plant and coking coal for coke oven as raw materials
posted by nancy at 12:52 | in:
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2011-Apr-1
We are get ready to attend the Russia Mining Industrial Exhibition

Shengnuo group is a leading manufacturer of mining equipment in China. Our major product-Vacuum Ceramic Disc Filter is advanced solid-liquid separation equipment used to dewater mineral slurry. Another product we could produce is magnetic liner that is used in the ball mill.  More detailed info on our company as well as our products and services are available for you upon request.

Now, we are get ready to attend the Russia Mining Industrial Exhibition in ten days. We welcome you can visit our booths.

posted by nancy at 01:27 | in:
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2010-May-4
Mongolia Stops Issuing Mining Licences

Mongolia has temporarily suspended the issuance and transfer of mineral exploration licences until the government can enact a stricter law on mining investment.

&l t;p class="MsoNormal" style="margin: 0cm 0cm 0pt; text-align: left; mso-pagination: widow-orphan" align="left">The order was given by President Tsakhia Elbegdorj as head of the National Security Council, according to a statement posted on the presidential web site.

The president noted that almost half the exploration licence holders have neglected their duty to provide annual exploration reports, while many are only using the permits as money making tools and not investing in any active exploration at all.

The freeze on new mining permits will remain in place until a law on mineral licences is adopted by the government, according to the directive.

< ;p class="MsoNormal" style="margin: 0cm 0cm 0pt; text-align: left; mso-pagination: widow-orphan" align="left">Mongolia has issued 4,706 valid mineral licences of which 3,610 are exploration permits and 1,096 are mining licences.

< p class="MsoNormal" style="margin: 0cm 0cm 0pt; text-align: left; mso-pagination: widow-orphan" align="left">The directive notes that most of the permits currently held by companies and individuals operating in Mongolia are being held in violation of existing laws.

Foreign companies with operations in Mongolia include Rio Tinto, Ivanhoe Mines, SouthGobi Energy and EntreeGold.

&l t;p class="MsoNormal" style="margin: 0cm 0cm 0pt; text-align: left; mso-pagination: widow-orphan" align="left">Rio Tinto and Ivanhoe Mines have a joint $5bn Oyu Tolgoi project, of which 34% is owned by the Government of Mongolia.

< p class="MsoNormal" style="margin: 0cm 0cm 0pt; text-align: left; mso-pagination: widow-orphan" align="left">Mongolia, seeking $25bn to develop metal and coal resources, wants to have a greater control over its resources and retain ownership of new mines and sell shares in state-owned producers.

< ;p class="MsoNormal" style="margin: 0cm 0cm 0pt">SOURCE FROM : www.mining-technology.com

posted by nancy at 03:40 | in:
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2010-Apr-30
Operating costs estimates

The filtration of iron concentrates often used by inside drum filter, outside magnetic filter and vacuum Disc Filter, etc. In recent years, the Vacuum Ceramic Disc Filter is widely used in various types of ore beneficiation for filtering products, especially iron concentrates. Several large iron mines companies have started or been using of Vacuum Ceramic Disc Filter to filter iron ore. Because the Vacuum Ceramic Disc Filter has some unique advantages, the first is lower cake moisture, which none of above traditional filters can accomplish. The second is small installed capacity, effective energy-saving. In addition, its environmental advantages are obvious, since the filtrate water is transparent and could be recycled without further handlings. After the compare between vacuum ceramic disc filter and disc filter, we found that the operating Costs of vacuum ceramic disc filter is lower,  Cake Moisture is lower, and work efficiency is higher.

posted by nancy at 04:05 | in:
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2010-Apr-27
MINERAL PROCESSING

Particles of different minerals in a rock mass can often be separated from each other by taking advantage of the differences in the physical characteristics (hardness, shape, density, magnetic, electrostatic) or surface chemistry (flotation, settling) of the various constituents. This is usually the first step in the recovery of most valuable minerals into a commercial product.

& lt;p class="MsoNormal" style="margin: 0cm 0cm 6.8pt; vertical-align: top; line-height: 13.6pt; text-align: left; mso-pagination: widow-orphan" align="left">Comminution

& lt;ul type="circle">
  • Crushing
  • Grinding
  • Bond Work Index
  • Size classification
  • Screening
  • Flotation

    & lt;ul type="circle">
  • Standard batch
  • Closed-Circuit
  • Flash flotation
  • Reverse flotation
  • Special gas media
  • Agglomeration flotation
  • Soil cleaning flotation
  • Gravity Concentration

    & lt;ul type="circle">
  • Jigs
  • Shaking tables
  • Sluices
  • Spirals
  • Cone
  • Heavy media cones
  • Centrifugal Heavy Media separator
  • Centrifugal concentrators (Falcon and Knelson)
  • Magnetic Separation

    & lt;ul type="circle">
  • Drum separator
  • Belt separator
  • High Gradient separator
  • Solid Liquid Separation

    & lt;ul type="circle">
  • Standard thickening
  • Differential settling
  • Vacuum & pressure Filtration
  • posted by nancy at 04:40 | in:
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    2010-Apr-21
    Shengnuo Presented at ?Filtech 2009? in German

    On Oct. 13th-15th 2009, Shengnuo Group participated “Filtech 2009” in Wiesbaden Germany and held many talks with both exhibitors and visitors on technological exchanges and products introduction.

     “The International filtration and separation conference”, Filtech for short, is the most important conference specialized in filtration and separation technologies. More than 150 exhibitors from about 50 countries and regions took part in this event. During the conference, several global technical communication meetings were held with introduced such filtration methods as solid-liquid separation through Filtration and Sedimentation as well as air clarification by means of Electrostatic Precipitation, Sedimentation or Wash.

    After the conference, Shengnuo group gets a deep knowledge of the direction of filtration industry as well as that of the filtration technology and the applications of ceramic, the situation that could provide new projects to the completed 100 thousand s.q.m. new plant of Shengnuo Group

      ; ;

    posted by nancy at 04:31 | in:
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    2010-Apr-19
    Vale No.1 Iron ore producer, visited Shengnuo

    Previously known as Companhia Vale do Rio Doce (CVRD for short), Vale, the largest of the top three iron ore producers in the world, visited Shengnuo Group on May 22, 2009 for detailed discussions of both manufacture technologies and the applications of PC series Vacuum Ceramic Disc Filters.

    & lt;p>& lt;p class="MsoNormal" style="margin: 0cm 0cm 0pt; line-height: 13.6pt; text-align: left; mso-pagination: widow-orphan" align="left"> &am p;lt; ;/p>

    Composed of three engineers from Brazil, one Asia & Pacific regional procurement manager, and one senior analyst from Vale’s Shanghai Office, the delegates visited Dagushan Beneficiation Plant of Ansteel for deeper understandings of the applications of PC series VCFs. The Beneficiation Plant is one of our customers where PC series Vacuum Ceramic Filters have been used successfully for 4 years and millions of RMB saved on operational expenditures through using of our Vacuum Ceramic Filters.

    & lt;p>& lt;p class="MsoNormal" style="margin: 0cm 0cm 0pt; line-height: 13.6pt; text-align: left; mso-pagination: widow-orphan" align="left"> &am p;lt; ;/p>

    A special team of reception from Shengnuo Group welcomed the Vale delegates. The CMO of Shengnuo Group, the CSO (Chief Service Officer), the Senior General Engineer, the CEO of the group’s Beijing company, which is in charge of international affairs and trade, and the Electronics Specialist represented Shengnuo Group for better exchanges of ideas and facilitate communications.

    & lt;p>& lt;p class="MsoNormal" style="margin: 0cm 0cm 0pt; line-height: 13.6pt; text-align: left; mso-pagination: widow-orphan" align="left"> &am p;lt; ;/p>

    After visiting Ansteel, Mr. Ivan Gao, the CEO of Beijing company, presented during the meeting with the guests from Vale in Wuhuan Hotel. During the presentation, Mr.Gao gave a detailed introduction of Shengnuo Group while focusing on describing such products as Vacuum Ceramic Filters, Ceramic Filter Plates, and Magnetic Liners, Also included in the presentation was the group’s extensive before-, during-, and after-sales services.

    & lt;p>& lt;p class="MsoNormal" style="margin: 0cm 0cm 0pt; line-height: 13.6pt; text-align: left; mso-pagination: widow-orphan" align="left"> &am p;lt; ;/p>

    During 40 minutes on site visiting in Ansteel and more than 3 hours of technical information discussions in hotel, the engineers from Vale showed great interest in Shengnuo Group’s products. Both parties hope to grasp opportunities to cooperate with each other in the near future. Shengnuo Group is ready to face the opportunities and challenges from abroad and the visit of Vale is a significant step towards successful explorations and development of the international market.

    posted by nancy at 04:09 | in:
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    2010-Apr-17
    Cost Analysis of Using Vacuum Ceramic Disc Filter

    The advantages of Vacuum Ceramic Disc Filters
    The most significant feature of Vacuum Ceramic Disc Filter is to use ceramic material as the filtering media instead of using filter cloth. The external layer of ceramic plate is microporous membrane, internal is supporting bases and water path with bigger pore diameter, and the sizes of ceramic membranes micropores can reach around 1μm. Under capillary function, filtrate goes to through micropores ceramic plate continuously, and is absorbed into plate under function of vacuum pressure difference and then discharged by filtrate pipe. For there is no air leakage, the Vacuum Ceramic Disc Filter can keep an extra high vacuum degree during working process. The specific features are as follows:
    1.1
    ?A Low moisture of filter cake, compared to traditional filters lower 2-4%.
    1.2
    ?A Greatly decreased energy consumption, only reach 20-30% of that of traditional filters.
    1.3
    ?A High degree of automation equipment, organization is tight, small footprint, easy to install?Aoperate and maintain.
    1.4
    ?A The turbidity value is low, particle content is 21ppm, and filtrate can be recycled.
    1.5
    ?A High recovery rate, fine particles under -10μm can be recycled.

    posted by nancy at 01:33 | in:
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    2010-Apr-15
    Comparisons of Vacuum Ceramic Filter and Disk Filter

    Case study?FAnsteel Dagushan Beneficiation Plant, after renovation and expansion at 2004, its yearly concentrate output is 3.8 million tons which the second beneficiation workshop daily concentrate output is 7000 tons. For the concentrate particle size is superfine, -200 mesh takes up 94%, moisture 9.5-11%, the former installed 10 sets of 72m2 disk filters can not meet the needs of yearly pellet ore output 4 million tons lately. After second renovation, they adopts 7 sets of our 60m2 vacuum ceramic disc filters, the performances are good and they can meet production requirements completely. The comparisons to the two kinds of filters as follows: Vacuum Ceramic Disc Filter Disc Filter Spec. m2 60 72 Moisture % 7.2~7.8 9.5-11 Efficiency T/m2•H 0.8 0.8 Power Kw 58.5 222 Filtrate Density % 0.00 1.5 Filter Cloth Consumption 0.00 20 days/set Acid Consumption kg/m2 0.9kg/m2*day 0.00 Lifetime of Plate 14 months/set 0.00 Comprehensive Benefit: If the general beneficiation plant wants to keep the moisture below 8% but still use disk filter, to lower 1% moisture of iron concentrate by drying the cost of coal and other consumptions is ??10/T ; while the second workshop filtrates 2.4 million tons of iron concentrate each year by using vacuum ceramic disc filter, saves dry cost ??24,000,000 Yuan and ultrafine powder concentrate is additionally recycled 15 thousand tons each year which valued ??12,000,000 Yuan.

    posted by nancy at 04:50 | in:
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    2010-Apr-14
    Vacuum Ceramic Disc Filters Application Highlights

    After installing our Vacuum Ceramic Disc Filters, the Donganshan Sintering Plant of Ansteel increased RMB30 million in profits

    & lt;p class="MsoNormal" style="margin: 0cm 0cm 0pt; line-height: 13.6pt; text-align: left; mso-pagination: widow-orphan" align="left">The Donganshan iron ores are embedded with fine particles and difficult to be grinded and beneficiated. The beneficiation process was revamped from direct floatation to magnetic separation-gravity separation-reverse floatation. The production of concentrate is 1.9MMTPA. The particle size of 98% of the concentrates is -200 mesh and concentration is 60%. The original filtration process adopted three-stage concentration technology and thirty-eight sets of 32m2 inner drum filters. The utilization coefficient was 0.23 T/?u*H and moisture of filter cake 13%. The process was suffering from a metal loss of 30,000 tons per annum and tailings were discharged over standard and caused serious pollution to Liao River. After the reformation, the filtration process adopts fourteen sets of 30m2 Vacuum Ceramic Filters and reduces the concentration stages from three to one. Moisture of filter cake is reduced to below 7.8%. (According to the Industrial Test Report, 9.41% of moisture is the target of concentrates processing using direct floatation). The highest utilization coefficient reaches as high as 1.0 T/?u*H(this industrial user adds starch etc as floatation reagents, featuring high viscosity and hard to be filtered). The total amount of metal loss is reduced, pollution is greatly eased, and builds a strong foundation for next sintering operation.
    The Xitieshan Lead-zinc Mine of Qinghai Westmining Group adopts Vacuum Ceramic Filters to reduce moisture of concentrates saving annual transportation cost RMB 5 million.

    & lt;p class="MsoNormal" style="margin: 0cm 0cm 0pt; line-height: 13.6pt; text-align: left; mso-pagination: widow-orphan" align="left">The mine is located at 3100 meters above the sea level and originally adopted older types of filters to process lead-zinc concentrates. Filter cake moisture is above 15%. Because the concentrates have to be delivered to metallurgical plants outside the region, the transportation cost was tremendous. In 2005, the mine installed two sets of 45m2 Vacuum Ceramic Filters. The moisture of concentrates decreased to about 10%.
    Shouwangfen Tongxing Industrial Co., Ltd uses Vacuum Ceramic Filters to process tailings, make bricks with the final products, and reduce solid waste discharge, increasing RMB20 million per annum.
    Previously Shouwangfen Copper Mine, the mine was constructed in 1957. The tailings dams are expired and with limited capacity. Cooperated with Hebei Institute of Science and Technology, the company developed technique of making bricks with filtered tailings. Facing the problem that old style of filters couldn’t meet the moisture requirements for brickmaking, the company ordered six sets of 60M2 Vacuum Ceramic Filters to process tailings and directly makes bricks with the filtered resulting a RMB 20 million in economic return annually.
    Huogeqi Copper Mine of Qinghai Westmining Group filters tailings with Vacuum Ceramic Filters for dry discharge, realizing zero filtrates discharge and reduced water consumption.
    Located at the west of Inner Mongolia, location that features vulnerable environment and lack of power and water supply, the Copper Mine was facing the problems of geological constrains, high costs of building tailings dams, and was causing serious pollution to the environment. In order to solve the problems, the mine adopted eleven sets of 60m2 ceramic filters to process tailings. The new process reduced filtrates discharge to zero and filtrates can be recycled, the tailings piled at appointed place, and reduced environmental pollution caused by tailings dams.

    posted by nancy at 04:48 | in:
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    2010-Apr-2
    Detailed Instruction of Magnetic Liner

    1 Structure and characters introduction of Magnetic Liners:
    The Magnetic Liner is formed by 3 parts named metal shell?Apermanent-magnetic body and elastic glue layer.
    The metal shell is the main part of Magnetic Liner; its function is to protect magnetic blocks from direct impact of external force and it has enough mechanical strength and magnetoconductivity, while the surface of the shell must to have strong magnetic induction intensity. As the protection shell high alloy magnetic steel requires hardness HB=250, tensile strength b=700N/mm2, yielding pointδs=400N/mm2, shrinkage rateΦ=495, impact strength a≥50J/cm2. The tube liners are assembled standard cases with a outer specification L295mm×W160mm×H55mm and cover liners are assembled circular sector cases which determined by mill diameter.
    The permanent-magnetic body is the core part of liners; it makes metal shell stick to the ball mill tube and to form a 20-30 mm protection layer which made by broken steel balls and magnetic ore powder.
    The elastic glue layer is by using special elastic agglomerant epoxy resin to paste magnetic blocks onto metal shell tightly, due to better flexibility but also plays a buffer of materials & steel ball and magnetic blocks impact.
    2. Magnetic field structure of Magnetic Liner
    Magnetic Liner relied on its own magnetoc power?Afiled intensity and direction to form a natural wave peak, wave trough absorbs magnetic material. Single piece liner’s surface intensity is 75mT, spot of 20mm from the surface is 30mT, and spot of 40mm from the surface is 15mT. When all magnetic liners are installed, characters of magnetic field have been changed, the surface field intensity is 100mT, and spot of 10mm from the surface is 82mT, while the spot of 50 mm from surface is 85mT. Viewing from characters of field intensity above, the Magnetic Liner is belongs to open magnetic system which with big polar area?Asmall polar distance?Alow field intensity and high gradient. When the height is 60mm from surface, the magnetic induction intensity is close to 5-0mT.
    3. Working principles of Magnetic Liner
    Small and broken balls with magnetic ore powder form a protection layer and absorb onto the surface of Magnetic Liner. The layer is loose at first, about 3 month later, scrap iron and broken balls will replace small balls and iron powder to form a hard permanent protection layer, and according to magnetic circuit to form sine ware crest and trough. With the operation of ball mill, magnetic material?Aworn media powder?Asmall and broken balls will replenish damaged layer continuously, consequently make the layer stays in a dynamic equilibrium status to protect main body of Magnetic Liner repeatedly.
    4. Advantages of the Magnetic Liner
    4.1 Magnetic Liner’s performance price ratio is higher than High Manganese Steel Liner; it could reduce the produce cost obviously.
    4.2 Magnetic Liners have the advantages of small size, light weight, easy to install, and do not leak any ore slurry and it’s not necessary to use the bolt. It’s not only could reduce the labor intensity but also could put an end to personal injury and death. The most important point is that it could improve the work efficiency about 1.08%.
    4.3 Compare with the High Manganese Steel Liner, the weight of Magnetic Liner is lighter about 43.51%, it could reduce the power consumption and save electricity about 7.41%.
    4.4 Long service life, generally, if the Magnetic Liners are used on the iron ore, the service life could be 8 to 12 years, average is 10 years. If it used on the non-ferrous mining, the service life could be 4 to 6 years, average is 5 years.
    4.5 It could reduce the consumption of grinding medium and could save the amount of steel ball about 10.17%.
    4.6 Design of Magnetic Liner’s magnetic circuit is reasonable, it’s not necessary to set off magnetic equipment since the liners have non-magnetic phenomena to the ore slurry.

    5. The installation of Magnetic Liner
    The magnetic field formation of Magnetic Liner is open magnetic system; Magnetic Liners are alternatively located on mill circumference with N-S-N-S order. The screw holes must be gagged first when liners are installed to avoid leakage of slurry. After the tube intine washed clearly by clean water, take up liner genteelly by avoiding collide to each other, and then stick exposed side of liner to the tube intine. Keep the metal shell face to the opposite side of intine then it will be absorbed onto mill tube intine by magnetic force, and then arrange liners orderly, tap with mallet tenderly to make sure that there is no space between them. To install cover liners first and then install tube liners, use tube liner squeeze cover liner in order to maintain fastness. For the ball mill which process the weak magnetic or nonmagnetic material, after the installation of magnetic liner, it should put some scrap iron or other magnetic materials to form a about 20mm protect-layer for the ball mill, and it should be checked periodically and supplement on time. 
    6. Application area
    6.1 The magnetic liner is widely used in the strong and middle magnetic materials. Such as: magnetite, ilmenite and martite.
    6.2 It also could be used on the weak magnetic materials or the nonmagnetic materials under some conditions. Such as: hematite, cooper, lead zinc and gold and so on.
    6.3 It’s suitable for the grinding process in which the diameter of the steel ball is less than 70 mm and if using the steel rod balls instead, the effect will be better.  
    7. Servicycle of Magnetic Liner
    Because of the special structure and characters and combine our years experience of produce and supply the service of magnetic liners, the servicycle of magnetic liners which used in strong or middle magnetic materials is about 8 to 12 years, and used in the weak or non magnetic materials, under the appropriate operation, the service life will be 4 to 6 years.
    8. Routing maintenance of magnetic liner
    8.1 The worker should check magnetic liner’s service behavior in every working day, if the worker hears some abnormal sound or finds some fragment magnetic block, he should stop the ball mill and check the magnetic liners immediately.
    8.2 The worker should enter the ball mill ever month to check the abrasion grade of the magnetic liner and the form situation of the protect layer. If people found any problem, they should solve it in time.
    8.3 For processing the weak or non magnetic materials, when workers check the magnetic liners every month, they should complement the magnetic materials in time, and if found any abrasion of the shell and lead to the break up or the bareness of the magnetic block, the worker should replace the magnetic liners in time.

    posted by nancy at 04:25 | in:
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    2010-Mar-18
    Ceramic Filtering Plate

    Manufactured by our patented production techniques, the filter plate consists of two cavity-structures that are made of corundum-based materials. The process include raw-material classification, cleaning & selecting, mixing, high-accuracy molding through die stamping, stage-wise high-temperature roasting, repetitious painting of function layer, cleaning & choosing, finalizing gluing, performance testing, packing and placing in storehouse. Repetitious roasting and layer-after-layer painting are adopted. Thus, the arrangement of pores (interior is big, exterior is small) is clear, the resistance at function restoring process is small, the cleaning of filtering plate is easy, and the surface layer is of high strength and wear-resistant. The two pieces of cavity-structures are glued together using imported epoxy glue. The gluing is of high strength and is corrosion-resistant & wear-resistant. Features and Applications: The ceramic filtering plates produced by our plant have been proved as successful in many beneficiation plants treating ores of copper, lead, zinc, iron, silver, sulfur, gold etc. The filtering plates are of high strength, easy to be cleaned for restoring of function. The maximum pressure for reverse cleaning reaches 0.3MPa, the level that increases the performance of back cleaning & combined cleaning and raises remarkably the operation indexes of the filter. The service life of the filter exceeds 1 year that saves the investment & operational cost of customer.

    posted by nancy at 12:05 | in:
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